Lubrication

Over 40% of machinery’s maintenance and repair costs are related to inadequate lubrication. Lubrication systems thus play an essential role in machinery maintenance and operations. They reduce friction between moving parts, wear and tear, and extend the life of your equipment. You can prevent major production line breakdowns with smart lubrication devices, grease fittings, and engine oil circuits.

Lubricating systems and products deliver the appropriate amount of lubricant to the correct location at the right time. A good lubrication system, selected based on intended use, type of machinery, and impact of bearing failure, enables the equipment to run at peak performance.

As authorized distributors of lubricants and lubricating equipment in southern California, Exim Engineering supplies high-quality products from leading brands. We help you find and select optimal lubricating equipment guaranteed to make your machine work efficiently. Rely on our custom lubrication solutions and technical support to drive improvements in the reliability of your equipment.

Parts of a Lubrication System

Lubrication systems ensure the efficient performance of machines used in industrial operations. These systems have various components that work simultaneously to deliver lubricant. Industrial lubrication systems significantly reduce friction between working parts and energy usage and extend the lifespan of your equipment. The consistent flow of lubricant prevents overheating and corrosion and, consequently, expenses on downtime.

A lubrication system consists of a pump that draws lubricant and a reservoir that stores the lubricant. The lubricant can be oil, grease, or a specialized fluid. The metering devices ensure that the correct quantities of lubricant are released. Supply lines transport the lubricant to different points, while fittings create a leak-free system. A well-designed lubrication system also has filters that remove contaminants from the lubricant. This prevents damage to the machinery.

The lubricant can be Oil, grease, or a specialized fluid and is delivered to the moving parts through a network of pipes, pumps, and fittings.

Lubrication by Category

Lubricants

Lubricants are essential for reducing friction, wear, and overheating in mechanical systems like electric motors, industrial machinery, and automobile engines. They come in various forms, like oils, greases, and solid lubricants for specific applications.

Lubricating Equipment

Lubrication equipment applies lubricants to machinery to reduce friction and wear and keep running smoothly. Common types of lubrication equipment are lubrication pumps, grease guns, oil dispensing systems, lubrication fittings, hose reels, and lubrication accessories.

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Lubrication By Brand

Types of Lubrication Systems

Single-line resistance lubrication systems use a pump to deliver lubricant to light and medium-duty machinery. They dispense oil either through a pump or in an automated cyclical manner. They are ideal for automotive applications or manufacturing equipment.

Single-point lubrication systems are either loaded with spring or charged with gas. They have varying reservoir capacity, various pressure and temperature limits, and discharge rates. Power plants, mining, and steel industries use these systems.

Dual-line lubrication systems dispense lubricant through primary and secondary lines. Each line has metering valves. They are ideal for mining, heavy industry, steel, and metalworking with ongoing lubrication needs.

Medium to light machinery that requires accurate lubricant delivery benefits from positive displacement injector lubrication systems. The injectors in these systems activate and deactivate alternatively. The systems have a central pump that creates pressure to release lubricant.

Industrial Applications of Lubrication Systems

Lubrication systems are important in various sectors, each with its own requirements and challenges.

Cement and Aggregate

Lubrication devices and controls reduce friction and wear on the moving elements of machines like crushers, mills, kilns, and conveyors. The harsh and dusty atmosphere necessitates frequent lubrication. It facilitates continuous operation and product quality.

Food & Beverage Industry

Specialized food-grade lubricating systems minimize friction, wear, and downtime in the food industry machines. They allow the machine to run smoothly without contaminating products. These systems adhere to stringent cleanliness standards. Regular lubrication of bushings and bearings prevents contamination by 36%.

Mining

High-temperature lubrication products are vital for heavy-duty and heavily loaded mining equipment such as drills, crushers, and conveyors. These machines operate in severe, abrasive conditions and require adequate replenishment, which is only possible through strong lubricating solutions.

Manufacturing Industry

Manufacturing equipment like gears, bearings, chains, spindles, and cables need a friction-reducing film to work optimally. Lubrication systems and products are critical to keep these components in manufacturing applications running efficiently. Doing so ensures continuous output, which enhances productivity and lowers maintenance costs.

Automotive Industry

In the automotive industry, some major lubrication systems are petrol-oil premix, auto-lube, and splash. Such systems clean the automobile engines, remove heat, and absorb contaminants. The right lubrication systems ensure that automotive parts run smoothly and do not lose energy from friction.

Wastewater Treatment

Grit washers, blowers, and clarifiers for treating wastewater all need lubrication to run efficiently. Greases that are water resistant and prevent rust can tolerate water without losing their properties. It also simplifies the maintenance of wastewater treatment plants for the long term.

HVAC

Lubricants protect the metal surfaces of HVAC components against corrosion and friction. Splash and pumped lubrication techniques using mineral oils or synthetic lubricants are used in the compressors of HVAC systems. It prolongs the life of the system and reduces maintenance needs.

Exim Engineering: Authorized Distributor of Lubrication Equipment

We offer various industrial products and services, including lubrication pumps, food-grade lubricants, sealants, and control systems. As authorized distributors of brands like Bijur Delimon, Farval, Rewitec, Fuchs Lubricants, and LubriPlate, Exim Engineering guarantees durable, high-performance products.

Our collaboration with industry-leading companies allows them to provide tailored lubrication solutions, improving machinery efficiency and safety. We work with the engineering teams of leading manufacturers to meet your requirements for high-quality lubrication equipment. Call us or send us a quote to learn about the right lubricating device for your project.

Exim Engineering: Authorized Distributor of Lubrication Equipment